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New Belgium Brewery

Production and operations management is the focus of this video featuring the New Belgium Brewery (NBB) a very successful and award winning microbrewery in Colorado.

The modest beginning of NBB contained the formula for its future success. A full bottling shift produced only 60 cases; yet the customer feedback on the quality of the beer was tremendous. The question was how to ensure the highest quality of a small batching process and convert it to a much larger production run. The answer can be found in effective production and operations management principles.

NBB is a high-tech, environmentally conscious brewery that produces a world-class beer. It employs state-of-the-art cutting edge technology--even that which has yet to be fully proven. It combines the winning formula of high quality, low price, and maximum profit.

The reasons for its operations management success is NBB's focus on high quality through its transformation process where it converts its various inputs (yeast, malt, water, etc) to outputs (beer, waste water, etc.). The company achieves efficiencies through its supply chain management processes where it fully utilizes its facilities by employing machines and technology and reducing the need for direct labor. Within the supply chain management process, it focuses on purchasing, inventory control, servicing operations, quality assurance, and finished goods. It accomplishes its goals through a relatively flat organizational structure and has equal emphasis on the number of cases it produces and the satisfaction level of co-workers. New Belgium Brewer is truly a selfmanaged production operation.

Discussion Questions
  1. What methods are employed by NBB to ensure high quality?
  2. What are the key components involved in comparing manufacturing to service organizations?
  3. What are the five main sources of operating costs affected by Operations Materials Management?







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